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View Full Version : Trickiest work (of new SF Bay Bridge construction) begins Thursday night


BTinSF
Aug 30, 2009, 4:36 PM
Trickiest Bay Bridge work begins Thursday night
Rachel Gordon, Chronicle Staff Writer
Sunday, August 30, 2009

The most complex procedure on the Bay Bridge replacement project begins Thursday night when the entire span will be shut to traffic as crews slice away a football field-size section of the double-deck roadway and slide in a prefabricated replacement - 150 feet in the air.

http://imgs.sfgate.com/c/pictures/2009/08/29/ba-baybridge0830_SFCG1251433114.jpg

The cost of the ambitious project just east of Yerba Buena Island has jumped from $34 million to $140 million, or more than 400 percent, in just two years.

The eastern tie-in, as the project is known, is just one component of replacing the seismically unstable bridge and the latest whose price has soared.

Several factors, including rising steel prices and an accelerated construction schedule, have contributed to escalated expenses, transportation officials said.

But the biggest cost driver: major design changes that came after engineers determined more could and should be done to prevent the bridge from collapsing in a major earthquake, said Caltrans spokesman Bart Ney.

After all, it was the destructive force of the Loma Prieta earthquake 20 years ago that proved the Depression-era Bay Bridge was not fail-proof.

Engineers revisited earlier concerns that fell to the wayside when the project bid came in, Ney said.

"We did not like the risks we saw," Ney said. Supporting beams and columns were made more robust and other changes were made, for example, "so old steel didn't connect to new steel," which helps reduce the potential for collapse, Ney said.

Scott Haggerty, an Alameda County supervisor who chairs the Bay Area Toll Authority, which shares oversight of the bridge replacement project with Caltrans and the California Transportation Commission, said the higher price will be worth it.

"Yes, the cost is higher than the original estimates, but we need to remain focused on why we're doing this project. We're doing this because we want a safer bridge, a stronger bridge that will survive an earthquake," he said.

Haggerty described as "flawed" the original cost estimates for the project.

"Quite frankly," Haggerty said, "you can't even build most roads over dirt for that cost."

The eastern tie-in project is a component of the temporary detour connecting Yerba Buena Island and Oakland that motorists will use while the more elegant single-tower suspension span is being built.

The highly choreographed maneuver set for the Labor Day weekend will entail crews using saws and blow torches to cut away a 288-foot section of the bridge before it is rolled away on a specially designed set of rails, and later demolished. A new piece will be rolled in using the same rail system.

http://imgs.sfgate.com/c/pictures/2009/08/29/mn-baybridge30_p_0500529597.jpg
A temporary section of the Bay Bridge will be inserted over Labor Day weekend.

http://imgs.sfgate.com/c/pictures/2009/08/29/mn-baybridge30_p_0500529684.jpg
A worker walks on top of the section that will temporarily connect drivers to a detour while new construction ties the bridge to the Yerba Buena tunnel.

http://imgs.sfgate.com/c/pictures/2009/08/29/mn-baybridge30_p_0500529598.jpg
Technicians set up a hydraulic system that will be used to slide the old section out and the new temporary 300-foot section in on the Bay Bridge.

http://imgs.sfgate.com/c/pictures/2009/08/29/mn-baybridge30_p_0500529609.jpg
A 300-foot double-desk section of the Bay Bridge east of Yerba Buena Island Tunnel left will be cut and slid away on Labor Day weekend. The new temporary replacement right will be slid into place allowing for the removal of the old span. The new detour will be a slightly different drive as the roadway curves to the south, requiring drivers to slow down while approaching or leaving the tunnel. Aug 26, 2009.

The precision work, to be performed 10 stories above ground, involves moving 6,900 tons of steel and concrete. The bypass, scheduled to be reopened to traffic by 5 a.m. on Sept. 8 at the end of the Labor Day weekend, will be used for three or four years by the 260,000 vehicles that travel the bridge daily.

Just as the price of the east tie-in portion has escalated, so, too, has the overall Yerba Buena detour project of which it is a part. The original cost estimate was $132 million, a fraction of the $526.7 million now projected. And that represents just a part of the larger cost to replace the entire eastern span of the bridge.

In 2004, the state auditor criticized Caltrans for underestimating the cost of building the new span, when the price went from $2.6 billion to $5.1 billion over a three-year period. In the five years since, the cost has increased another $1.1 billion, to $6.2 billion. Bridge toll revenue and state tax money are funding the project. Work is scheduled for completion in 2013.

E-mail Rachel Gordon at rgordon@sfchronicle.com.
Source: http://sfgate.com/cgi-bin/article.cgi?f=/c/a/2009/08/30/MNL119F93K.DTL

ardecila
Aug 30, 2009, 5:16 PM
Cool.

llamaorama
Aug 30, 2009, 5:30 PM
I think its awesome

people who are complaining about the cost should consider the cost if the big one hit and destroyed the entire bridge between Oakland and Yerba Buena Island...

nergie
Aug 30, 2009, 7:43 PM
Awesome, I was crossed the bridge last weekend while in the Bay Area. I was trying to figure out what intended use of this structure. Are there plans to rebuild the Western section of the bridge leading into SF? I would love to the work in real time.

Swede
Aug 30, 2009, 8:13 PM
people who are complaining about the cost should consider the cost if the big one hit and destroyed the entire bridge between Oakland and Yerba Buena Island...

I'm one of those who complain about cost. Not that it's a bad investment, but that the economists planning the budget for infrastructure projects so often fail miserably. An increase of maybe 10% when adjusted for inflation wouldn't bother me much, but 400%?!?
/used to the same here crap in Sweden.

BTinSF
Aug 31, 2009, 12:12 AM
Awesome, I was crossed the bridge last weekend while in the Bay Area. I was trying to figure out what intended use of this structure. Are there plans to rebuild the Western section of the bridge leading into SF? I would love to the work in real time.

No. The western half (between SF and Yerba Buena Island) is a suspension bridge and suspension bridges are probably the most earthquake resistant type. They already did some work re-enforcing the foundations for the towers but that's all the work planned. The half being replaced is (was) a cantilever bridge that already sustained a (relatively) minor failure in the 1989 quake. Its replacement will be part viaduct and part self-anchored suspension bridge:

http://www.mtc.ca.gov/images/ta0202/newspan_lg.jpg
Source: http://www.mtc.ca.gov/planning/bay_bridge/

Here's a photo showing both existing halves:

http://www.mtc.ca.gov/images/ta0202/oldspan_lg.jpg
Source: http://www.mtc.ca.gov/planning/bay_bridge/

BTinSF
Sep 6, 2009, 7:01 AM
Crack in span may delay Bay Bridge opening
Rachel Gordon, Chronicle Staff Writer
Saturday, September 5, 2009

(09-05) 22:53 PDT BAY BRIDGE -- Inspectors discovered a crack in a crucial component of the east span of the Bay Bridge on Saturday that could jeopardize the planned Tuesday morning reopening of the bridge.

The flaw was found in a chainlike steel link that helps hold up the eastern portion of the bridge. The link is almost 2 inches thick and was cracked halfway through, said Ken Brown, senior bridge engineer.

http://imgs.sfgate.com/c/pictures/2009/09/05/ba-bridge06_deta_0500561815.jpghttp://imgs.sfgate.com/c/pictures/2009/09/05/ba-bridge06_crac_0500561814.jpg

"The crack is significant enough to have closed the bridge on its own," Caltrans spokesman Bart Ney announced at a news briefing late Saturday night. "We have to make this repair before we reopen the bridge."

The bridge has been closed since Thursday night as part of a long-planned seismic upgrade project. Officials used the shutdown to conduct a thorough inspection of the 73-year-old bridge, which partially collapsed during the 1989 Loma Prieta earthquake.

It was during the inspection that the problem was discovered Saturday afternoon. The bridge had last been inspected in 2007, leading officials to conclude that the fissure occurred sometime after that. Ney said inspectors do not believe it was related to this weekend's construction project.

He said all efforts will be made to meet Tuesday's bridge reopening deadline, but he made no guarantees.

"This bridge will be safer when we open it than when we closed it," he said.

The weakened component, known as an eyebar, was part of a network of eight similar pieces. When the piece failed, the stress was redistributed to the other strands. Bridge officials would not say whether the problem would have ultimately led to bridge failure had it gone undetected.

The announcement overshadowed what had been a major accomplishment.

On Saturday night, crews completed the monumental task of maneuvering a new section of the bridge into place, making the span whole once again and capping two days of a nail-biting operation never tried before.

http://imgs.sfgate.com/c/pictures/2009/09/05/ba-bridge_0500559363.jpghttp://imgs.sfgate.com/c/pictures/2009/09/05/ba-bridge_0500559380.jpghttp://imgs.sfgate.com/c/pictures/2009/09/04/ba-bay_bridge_0500556494.jpg

The first challenging maneuver took place Friday, when crews - working 150 feet in the air - used saws and torches and brute force to sever a 288-foot segment of the double-deck bridge that had been in place since the Great Depression.

On Saturday, the assignment was to close the gap with a prefabricated replacement the weight of 16 Statues of Liberty.

That effort was one of precision - not sheer power.

The slightly curved piece had to fit just right, requiring crews, aided by specially built hydraulic lifts and rails, to adjust the angle up and down and back and forth constantly as they pushed it into place.

Now that that is done, the aerial workers will busy themselves joining the new steel to the old with expansion joints. They'll hook up utilities and smooth the roadway with the goal of reopening the bridge to traffic by no later than 5 a.m. Tuesday if the new found problem can be repaired.

The new section, part of a roadway detour just east of Yerba Buena Island, will be used for the next three or four years until the bridge's new east span - designed to withstand a major earthquake - is opened.

The roll-in, roll-out project required officials to close the bridge in both directions, starting Thursday night. Crossed by more than 260,000 cars and trucks a day, the shutdown has temporarily choked off a major transportation artery in the Bay Area, resulting in heavier-than-normal traffic at times on Friday evening and Saturday afternoon, particularly around the San Mateo, Golden Gate and Richmond-San Rafael bridges.

While the closure has been an inconvenience to motorists, it has been a new aural experience for the people who live, work and play near the Bay Bridge.

"There's a lot less noise," said Sarah O'Sullivan, a 42-year-old resident of Treasure Island, which sits between Oakland and San Francisco just north of the workhorse span.

Without the steady roar of passing traffic, the main sound she heard the first two days of the closure were the whirs of news helicopters hovering above the project area.

Tosh Hall, a 30-year-old graphic designer, lives on Second Street in San Francisco, close to the bridge. It wasn't the near silence he noticed as much as the calm.

"There are times during the day when there's wall-to-wall traffic," Hall said, walking down his street Saturday afternoon where there seemed to be more people on foot than behind the wheel. "It's just so much quieter now."

Transit options

-- BART will operate special hourly overnight service to 14 stations through Monday.

-- AC Transit will pick up and drop off its passengers heading to and from San Francisco at four BART stations: Coliseum/Oakland Airport, MacArthur, North Berkeley and West Oakland through Monday.

-- The Golden Gate, Vallejo Baylink and Alameda/Oakland ferries will run extra service on Saturday, Sunday and Monday.

-- WestCAT bus service will not serve San Francisco during the bridge-closure days.

E-mail Rachel Gordon at rgordon@sfchronicle.com.
Source: http://sfgate.com/cgi-bin/article.cgi?f=/c/a/2009/09/05/BALL19J81O.DTL

brian_b
Sep 7, 2009, 11:54 AM
Awesome!

A few years ago a friend of mine worked on the project to rebuild the Green Line here in Chicago. They built new sections next to the old and waited until the early morning on weekends when the time between trains was 20-30 minutes. They would wait for a train to go by, cut electricity to the old section, remove it, use a crane to bring in the new section, connect it, and restore electricity before the next train arrived.

These are the types of projects engineers really live for!

Don B.
Sep 7, 2009, 4:46 PM
That is wild. :)

--don

mersar
Sep 7, 2009, 10:32 PM
And it sounds like the main work will be done on time... except that crack they found on the other end of the bridge that may force them to not be able to reopen it on time after all

BTinSF
Sep 8, 2009, 3:29 AM
And it sounds like the main work will be done on time... except that crack they found on the other end of the bridge that may force them to not be able to reopen it on time after all

That's correct. The planned work is essentially done. But they have announced they won't reopen the bridge until at the earliest Wednesday morning (one day late) in order to repair the crack.

However, they are also saying that it's lucky they found this crack now because if they had found it when planned work wasn't scheduled they would have had to shut the bridge unexpectedly for 3 or 4 days anyway since it would be too dangerous to leave the bridge open with this condition.

The big mystery is when the crack occurred. The bridge was inspected just as thoroughly 2 years ago and they are sure the crack was not there then.

Anyway, without the bridge, here's the alternative:

http://imgs.sfgate.com/c/pictures/2009/09/06/mn-bridge07_traf_0500562305.jpg
Source: http://www.sfgate.com/cgi-bin/object/article?f=/c/a/2009/09/07/BA8D19JPJ7.DTL&object=%2Fc%2Fpictures%2F2009%2F09%2F06%2Fmn-bridge07_traf_0500562305.jpg

peanut gallery
Sep 8, 2009, 4:13 PM
They were able to repair the eyebar over night and had the bridge open by 6:30 this morning. Only an hour and a half later than the original plan and almost 24 hours ahead of the revised plan. CC Myers comes through again!